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Find out about the new features of our SETAGO® App here!

Innovative and efficient SaaS solution

No matter what industry you are in, the features of our software will give your company the edge.
Experience a new dimension of efficiency and quality increase in your production with our SaaS solution for process data acquisition and hardware connection!

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Connection external devices

Connecting devices for process safety and productivity

Kapitelübersicht

Connection

Modbus Sensors

Sensors Digital I/O

Control

I/O module

PLC integration

Button enclosure

Touchscreen monitor

Downloads

Hardware interfaces

Contact

Connection

Extension with external devices

Expand SETAGO® worker guidance with external devices and components that increase productivity, enhance process safety or simplify the workflow! All devices can be connected with software and act actively in the work process! Of course, we will find a customised solution for your individual application if further devices need to be integrated. Whether screwdrivers, sensors or robotics, we will find a solution.

Marvin Waldvogel

We would be happy to work with you to evaluate potential extensions to SETAGO® worker guidance with external devices.

Contact me

The right part at the right moment

Modbus Sensor

The SETAGO® Pick by Light sensors visually indicate via a light which part must be removed and installed next. At the same time, it monitors the access to the correct part by means of an integrated Time of Flight Sensor. If the wrong part is gripped, the sensors detect this error and report it by means of a red warning light. This prevents errors during assembly, eliminates time-consuming searches and allows employees to handle a large number of variants very easily.

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Maximum working range: 1m

Optimum working range: 100 - 400 mm

Reaction time: ≈3ms.

Operating temperature: 10°C - +50°C

Higher productivity with zero defects

Simplest control of variant production

Blaue Greifbehälter mit Pick by Light Sensor

Real time quality control

Sensor Digital I/O

SETAGO® Pick by Light sensors use a light to visually indicate the next part to be picked and installed. In addition, they monitor access to the correct part using an integrated Time of Flight sensor. If an incorrect part is inadvertently selected by the operator, the sensors detect this error and signal this with a red warning light. This means that the work process can only be carried out if all parts are picked correctly. This means that assembly errors are avoided and the time-consuming search for parts is eliminated. The employees can easily handle a wide range of variants.

Maximum working range: 1m

Optimum working range: 100 - 400 mm

Reaction time: ≈3ms.

Operating temperature: 10°C - +50°C

Higher productivity with zero defects

Simplest control of variant production

Control

The communication tool

The Pick by Light control unit connects the software with the sensors in your application. You can define all functions in the software, but the actual implementation is done by the control unit. All Pick by Light sensors are connected to this control unit. A single control unit can process up to 4 x 256 sensors. The connection to the control unit is made via a USB connection to a Windows computer.

I/O module

The connection centre

The I/O module interacts with the control unit. All connections and functions are wired here. Additional terminal devices such as screwdrivers, buttons or robots can be integrated via this module. There are 16 inputs and outputs available.

PLC integration

Secure process and quality data

SETAGO® offers the possibility to integrate almost all common PLC controls. Data exchange can take place in both directions. This means that SETAGO® can send signals to the PLC and thus start or control processes. It is also possible to receive data from the PLC. This includes quality data from EOL test systems, measurement data, torques, measured forces and more. This data can be stored by SETAGO® in connection with the serial number of the product. This achieves a process that is 100% traceable and that you can access again at any time.

Button enclosure

Navigating through the work steps

Use the push-button housing to navigate through the different steps. You can either move forward or return if a step needs to be repeated. Of course, this navigation can also be done via the touchscreen monitor. However, the push-button box offers the advantage of being placed directly next to the work process, which ensures both ergonomics for the assembly workers and time savings. Foot pedals can also be used as an alternative option.

Touchscreen monitor

Step by step through the assembly process

The SETAGO® software is controlled via a touch screen monitor. You have the possibility to adapt and edit all work steps according to your needs. Step by step, the monitor presents the work instructions and guides you through the assembly process. The monitor can be positioned independently with the help of a wall bracket.