LEAN Workstations

Higher productivity through individual LEAN workstations

Every product has its specifics when it comes to assembly. With the use of "standard" workstations an improvement in the assembly process can be achieved. However, our experience clearly shows that if you want to achieve maximum productivity and quality in the assembly process, you cannot avoid individual LEAN assembly workstations. The additional costs are usually amortized within a few months and our customers then benefit from massively higher productivity and quality. Benefit from our LEAN-live workshop, experience live within one day from which savings and advantages you can profit through an optimized workplace. Get in touch with our experts today.

U-Shaped Workstation, the ideal solution for a large number of individual parts.

U-shaped workstation or cells are typically designed in the shape of a U, allowing employees to work centrally and have short distances. Within an U-shaped workstation, the entire process is divided into separate work steps, with the necessary tools and components ready to hand for each step. This eliminates waste such as long distances or searching for materials or tools. Savings of 20-50% are often achieved by using LEAN U-shaped workstation. Material is fed from the back directly to the racks, ensuring the FIFO principle and employees are not prevented from working by logistics.

Complex products? Our assembly wagon guides them easily and efficiently through the production line

Assembly carts are an indispensable solution along an assembly line, especially when the product is extremely heavy or bulky and moving it manually from workstation to workstation or via roller conveyors is not practical. Our assembly trolleys are usually height-adjustable and offer a tiltable and rotatable support for the product. This allows employees to work on the workpiece in an optimal ergonomic way, which increased efficiency and health of employees. This is a great advantage compared to normal workpiece carriers which are moved on roller conveyors, for example.

In addition, all the required tools are cleverly attached to the wagon and are always ready to hand in their designated place. The required material is placed in line with the assembly sequence, which simplifies the assembly process. Setago.io Pick by Light offers support with the digitalization of the assembly instructions and the mapping of the variety of variants via the Setago.io sensor.